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How is Fluids Analysis Used to Increase Productivity?
- Through Predictive Maintenance, Diagnosis and Certification (in Sales)
- Increase uptime; machinery not running is not making money
- Increase efficiency; machinery not running properly is making less money/wasting money
- Improve Management of Resources: scheduling, staff, vehicles/equipment, maintenance
- Probalyzer/Xtractor: Faster sampling, better samples without fluid change
Why is Fluids Analysis Used to Increase Productivity?
- Predictive Maintenance: Minimize downtime; improve maintenance/repair scheduling, determine the useful life of a component
- Diagnosis: Determine or confirm the source of mechanical problems; ensure that the nature of the problem is completely known and understood
- Fluids analysis virtually eliminates unexpected machine failure and the collateral problems associated with unexpected machine failure
- Manufacturing: Reduce defects in goods due to machine problems
- Manufacturing: Improve machine operation, e.g. faster cycle times, less energy use
- Sales of Vehicle/Equipment: Reduce sales time; increase the number of vehicles/equipment sold
ROI/Benefits?
- Predictive Maintenance: Virtual elimination of unexpected downtime of vehicles and equipment; oil/coolant change intervals can be optimized; overhaul schedules can be optimized; minor repairs can be performed before major damage occurs; downtime for maintenance and repairs can scheduled
- Diagnosis: Reducing downtime and repair costs by avoiding unnecessary or incorrect repairs; reducing downtime due to the time it takes to diagnose a problem correctly; ensuring that secondary damage is known so that a problem is fixed completely
- More of a company’s resources can be concentrated on building business rather than reacting to disasters caused by unexpected machine failure (chain reaction failure.)
- Manufacturing: Net quality yields of manufactured goods can be increased
- Manufacturing: Faster cycle times mean more goods produced per machine
- Sales of Vehicle/Equipment: Easier sales, more profit per sale
- Probalyzer/Xtractor: Allows more and better samples to be taken in less time
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